Structural health monitoring of additive manufactured parts – Complete Phd and Masters Thesis

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Introduction:

Additive manufacturing, also known as 3D printing, has gained widespread popularity in recent years due to its ability to create complex geometries with high efficiency and customization. However, one of the main challenges with additive manufacturing is ensuring the structural integrity and quality of the printed parts. Structural health monitoring (SHM) is a crucial aspect of ensuring the reliability and safety of additive manufactured parts. SHM involves monitoring the structural condition of a component in real-time to detect any defects, damage, or changes in the material properties. In this thesis, we will explore the different methods and techniques used for SHM of additive manufactured parts and propose a novel approach to enhance the reliability and performance of these parts.

Table of Contents:

Chapter 1: Introduction
1.1 Introduction
1.2 Background of study
1.3 Problem Statement
1.4 Objective of study
1.5 Limitation of study
1.6 Scope of study
1.7 Significance of study
1.8 Structure of the Thesis
1.9 Definition of terms

Chapter 2: Literature Review
2.1 Overview of additive manufacturing
2.2 Structural health monitoring techniques
2.3 Challenges in SHM of additive manufactured parts
2.4 Current research trends in SHM of additive manufactured parts
2.5 Case studies on SHM of additive manufactured parts
2.6 Comparison of different SHM methods
2.7 Applications of SHM in additive manufacturing
2.8 Future prospects of SHM in additive manufacturing
2.9 Summary of key findings

Chapter 3: System Design and Methodology
3.1 Research design
3.2 Selection of additive manufacturing process
3.3 Selection of SHM techniques
3.4 Data acquisition and signal processing
3.5 Sensor placement and calibration
3.6 Experimental setup
3.7 Data analysis and interpretation
3.8 Validation of results

Chapter 4: System Implementation
4.1 Fabrication of test specimens
4.2 Installation of sensors
4.3 Monitoring and data collection
4.4 Data analysis and interpretation
4.5 Performance evaluation
4.6 Optimization of SHM system
4.7 Integration with additive manufacturing process
4.8 Case studies

Chapter 5: Conclusion and Summary
5.1 Summary of key findings
5.2 Contribution to the field
5.3 Recommendations for future research
5.4 Implications for industry
5.5 Conclusion

Thesis Overview:

The Structural health monitoring of additive manufactured parts is a critical aspect of ensuring the reliability and safety of components produced through additive manufacturing processes. This thesis aims to explore the different methods and techniques used in SHM of additive manufactured parts and propose a novel approach to enhance the performance and reliability of these components.

The literature review will provide an overview of additive manufacturing, SHM techniques, challenges, current research trends, and applications in the field. The system design and methodology chapter will outline the research design, selection of processes and techniques, data acquisition, analysis, and validation methods. The system implementation chapter will focus on the fabrication of test specimens, sensor installation, monitoring, data analysis, performance evaluation, and case studies.

Overall, this thesis will contribute to the advancement of SHM techniques for additive manufactured parts and provide valuable insights for researchers and industry professionals in the field.

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