Finite element analysis of a crankshaft for an internal combustion engine – Complete Phd and Masters Thesis



Introduction

The crankshaft is a crucial component in the internal combustion engine, responsible for converting the linear motion of the pistons into rotational motion. As the engine operates, the crankshaft is subjected to various loads and forces, which can lead to fatigue and failure over time. Finite element analysis (FEA) is a powerful tool used to analyze the structural behavior of components under different loading conditions.

This thesis focuses on the finite element analysis of a crankshaft for an internal combustion engine. The goal is to investigate the stress distribution, deformation, and fatigue life of the crankshaft under different operating conditions. By utilizing FEA, valuable insights can be gained into the performance and reliability of the crankshaft, leading to potential design improvements.

Table of Contents

Chapter 1: Introduction
1.1 Introduction
1.2 Background of Study
1.3 Problem Statement
1.4 Objective of Study
1.5 Limitation of Study
1.6 Scope of Study
1.7 Significance of Study
1.8 Structure of the Thesis
1.9 Definition of Terms

Chapter 2: Literature Review
2.1 Internal Combustion Engines
2.2 Crankshaft Design
2.3 Finite Element Analysis
2.4 Previous Studies on Crankshaft Analysis
2.5 Material Properties for Crankshaft
2.6 Loading Conditions
2.7 Fatigue Analysis Techniques
2.8 FEA Software for Crankshaft Analysis
2.9 Validation of FEA Results
2.10 Summary of Literature Review

Chapter 3: System Design and Methodology
3.1 Selection of Crankshaft Model
3.2 Mesh Generation
3.3 Material Assignment
3.4 Boundary Conditions
3.5 Load Application
3.6 Analysis Settings
3.7 Post-Processing
3.8 Validation Analysis
3.9 Sensitivity Analysis
3.10 Optimization Techniques

Chapter 4: System Implementation
4.1 Modeling of Crankshaft in FEA Software
4.2 Meshing of Crankshaft Model
4.3 Material Property Assignment
4.4 Application of Loads and Boundary Conditions
4.5 Analysis of Results
4.6 Validation with Experimental Data
4.7 Sensitivity Analysis Results
4.8 Optimization Results

Chapter 5: Conclusion and Summary
5.1 Summary of Findings
5.2 Conclusions
5.3 Recommendations for Future Work
5.4 Contribution to the Field
5.5 Conclusion

Overall, this thesis aims to provide a comprehensive analysis of the structural behavior of a crankshaft for an internal combustion engine using finite element analysis. By exploring the stress distribution, deformation, and fatigue life of the crankshaft, valuable insights can be gained for enhancing the design and performance of this critical engine component.


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