Development of a high-efficiency permanent magnet synchronous motor drive system for industrial robots – Complete Phd and Masters Thesis

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Introduction

The use of industrial robots in manufacturing processes has become increasingly common due to their ability to improve productivity and efficiency. One of the key components in industrial robots is the motor drive system, which directly affects the performance of the robot. Permanent magnet synchronous motors (PMSMs) have gained popularity in recent years due to their high efficiency and power density. However, developing a high-efficiency PMSM drive system for industrial robots poses several challenges, including control algorithms, power electronics, and thermal management.

This thesis aims to address these challenges by developing a high-efficiency PMSM drive system for industrial robots. The system will be designed to optimize the performance of the motor while minimizing energy consumption and heat generation. In addition, the system will be tested and validated in a real-world industrial robot to assess its effectiveness and performance.

Table of Contents

Chapter 1: Introduction
1.1 Introduction
1.2 Background of Study
1.3 Problem Statement
1.4 Objective of Study
1.5 Limitation of Study
1.6 Scope of Study
1.7 Significance of Study
1.8 Structure of the Thesis
1.9 Definition of Terms

Chapter 2: Literature Review
2.1 Overview of Permanent Magnet Synchronous Motors
2.2 Industrial Robot Applications
2.3 Motor Drive Systems
2.4 Control Algorithms
2.5 Power Electronics
2.6 Thermal Management
2.7 Efficiency Optimization
2.8 Previous Research on PMSM Drive Systems
2.9 Challenges and Limitations
2.10 Summary

Chapter 3: System Design and Methodology
3.1 Motor Selection and Design
3.2 Control Algorithm Development
3.3 Power Electronics Design
3.4 Thermal Management System
3.5 Efficiency Optimization Techniques
3.6 Simulation and Modeling
3.7 Hardware-in-the-Loop Testing
3.8 System Validation
3.9 Summary

Chapter 4: System Implementation
4.1 System Integration
4.2 Component Selection
4.3 Testing and Validation Procedures
4.4 Performance Evaluation
4.5 Optimization Strategies
4.6 Data Analysis
4.7 Results and Discussion
4.8 Comparison with Existing Systems
4.9 Limitations and Future Work

Chapter 5: Conclusion and Summary
5.1 Summary of Findings
5.2 Contributions to the Field
5.3 Recommendations for Future Research
5.4 Conclusion

Thesis Overview

The development of a high-efficiency permanent magnet synchronous motor drive system for industrial robots is essential for improving the performance and energy efficiency of these machines. This thesis aims to address the challenges associated with designing and implementing such a system through a combination of theoretical analysis, numerical simulations, and experimental testing.

Chapter 1 provides an introduction to the topic, outlining the background, problem statement, objectives, limitations, scope, significance, structure of the thesis, and definition of terms. Chapter 2 presents a comprehensive literature review on PMSMs, industrial robots, motor drive systems, control algorithms, power electronics, thermal management, efficiency optimization, and previous research in the field.

In Chapter 3, the system design and methodology are detailed, including motor selection and design, control algorithm development, power electronics design, thermal management system, efficiency optimization techniques, simulation and modeling, and hardware-in-the-loop testing. Chapter 4 focuses on the system implementation, covering system integration, component selection, testing and validation procedures, performance evaluation, optimization strategies, data analysis, results and discussion, comparison with existing systems, limitations, and future work.

Finally, Chapter 5 presents the conclusion and summary of the thesis, highlighting the key findings, contributions to the field, recommendations for future research, and a conclusive statement. The overall goal of this thesis is to contribute to the development of high-efficiency PMSM drive systems for industrial robots, ultimately improving their performance and sustainability in manufacturing processes.

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